Building Materials

Embodied Carbon in Building Materials: Why It Matters Early in Design

Embodied carbon is often shaped by material decisions made early in a project, long before construction begins.

When project teams think about building performance, they often start with operational energy: heating, cooling, lighting, hot water and the energy a building uses once occupied. But a building also carries carbon impacts through the materials used to create it.

This material-related impact is known as embodied carbon. It can be influenced by structure, façade design, material quantities, product choices, construction methods, reuse opportunities and the way a building is designed to last over time.

Material Choice

Concrete, steel, timber, aluminium, glass and insulation can all affect embodied carbon outcomes.

Material Quantity

A material used in large quantities can drive the result even if its carbon intensity is moderate.

Design Timing

The most useful carbon decisions are often made before structure and façade systems are locked in.

What Is Embodied Carbon in Building Materials?

Embodied carbon refers to the greenhouse gas emissions associated with building materials and construction processes. Depending on the assessment scope, this may include emissions from raw material extraction, manufacturing, transport, installation, replacement and end-of-life treatment.

In simple terms, embodied carbon is the carbon impact connected to creating the building, not just operating it. For materials, this can include the emissions linked to cement production, steel manufacturing, aluminium smelting, glass production, timber processing, insulation manufacturing and many other supply chain activities.

For a broader introduction to the concept, read What Is Embodied Carbon in Buildings?.

Design Insight

Embodied Carbon Is Often Locked In Early

Many embodied carbon outcomes are shaped early in design. Once the structural system, façade approach, grid, spans, material palette and demolition strategy are set, the project may have fewer opportunities to reduce material-related emissions without affecting cost, programme or design intent.

This is why embodied carbon is not only a reporting issue. It is also a design issue. A report prepared late in the process can still document the carbon impact, but an assessment considered earlier can help the project team compare options while decisions are still flexible.

Early review can help identify whether the largest impacts are likely to come from concrete, steel, aluminium, glazing, façade systems, finishes or other major building elements.

Why Materials Matter in Embodied Carbon Reporting

Building materials do not all affect embodied carbon in the same way. Some materials have high carbon intensity because of the energy and processes involved in producing them. Others may have a lower carbon intensity but still matter because they are used across large parts of the building.

Concrete, for example, can be important because it is often used in large quantities. Aluminium may be important because it can carry a high carbon intensity. Steel can be significant where it forms a large part of the structure. Façade systems may matter because they combine glass, aluminium, framing, fixings, coatings and replacement cycles.

For a more detailed material hotspot article, read Which Building Materials Usually Drive Embodied Carbon?.

Material System

Structure

Structural systems are often central to embodied carbon because they can involve large quantities of concrete, steel, timber, masonry or composite systems. Structural decisions can affect material volumes, spans, load paths, durability and future adaptability.

For this reason, embodied carbon reporting is often most useful when architects, engineers and sustainability consultants can review structure early, before the main system is fixed.

Material System

Façades and Glazing

Façade systems can influence both operational and embodied carbon. Glazing, frames, cladding, shading, insulation, coatings and fixings all carry material impacts, while the façade also affects heating, cooling, daylight and comfort.

This makes façade design an important part of carbon-aware architecture. For more detail, read Façade Systems and Embodied Carbon.

Material System

Finishes, Insulation and Building Products

Finishes, insulation and building products may not always dominate the result in the same way as structure, but they can still be relevant. Their impact depends on quantities, product type, replacement cycles, durability and available product-specific data.

In some projects, repeated replacement over time can make certain products more important than they first appear. This is why assessment boundaries and life cycle stages matter.

How Material Choices Can Reduce Embodied Carbon

Reducing embodied carbon does not usually come from one single material substitution. It is more often the result of several coordinated decisions across design, engineering, specification and procurement.

Use materials more efficiently
Review structure and spans early
Consider lower-carbon concrete mixes where suitable
Review recycled-content steel or aluminium options
Use Environmental Product Declarations where available
Simplify façade systems where practical
Design for durability, adaptability and repair
Consider adaptive reuse before demolition

For a broader guide to material strategies, read Low Embodied Carbon Building Materials.

The Role of Adaptive Reuse

One of the most powerful material-related carbon decisions can be whether to retain existing building fabric. Reusing structure, façade elements or major building components can reduce the need for new materials and avoid some emissions associated with demolition and replacement.

Adaptive reuse is not always possible or simple. Existing buildings may need upgrades for safety, access, energy performance, services, durability and compliance. However, where reuse is viable, it can become a meaningful embodied carbon strategy.

For more detail, read Adaptive Reuse and Embodied Carbon.

How an Embodied Carbon Report Helps with Material Decisions

An embodied carbon report helps project teams move from general assumptions to project-specific information. Instead of assuming which materials matter most, the assessment can identify where the largest carbon impacts are likely to occur in the actual design.

This can help architects, engineers, developers and builders compare options, review material quantities, understand façade and structural impacts and document the assumptions behind the assessment.

For more on report scope, read What Is Included in an Embodied Carbon Report?.

The Bottom Line

Building materials shape embodied carbon from the earliest design stages.

Material choice, quantity, structure, façade systems, reuse and durability all influence the carbon profile of a building.

Certified Energy can review your project documentation and advise whether an embodied carbon report, Life Cycle Assessment, NABERS Embodied Carbon pathway or another reporting approach may be relevant.

Visit the Embodied Carbon Report Knowledge Hub

Team CE

Written by Team CE

Articles written by the Certified Energy technical team covering NatHERS, BASIX and building performance in Australia.